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BMW Recognized for Engine-Building Excellence

BMW Group’s engine-building prowess was recognized with four wins at the latest International Engine of the Year Awards. The drive unit in the BMW i8 earned two class wins as well as being declared overall winner, with a further class win being garnered...

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Diagnostic Dilemma: The Case of the Missing Code

When doing mobile diagnostic work, no-code stalling complaints are a major part of your agenda. In most cases, the client shop is simply too busy to duplicate the failure or, in some cases, a long test drive will yield nothing in the way of useful...

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Secondary Ignition: The Art of Spark

What is a coil? From the beginning of the internal combustion engine, several different ignition systems have been used to create a high-energy spark. The most popular system, and the one that’s in use today, is a step-up coil. A coil is nothing...

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Regulators Launch Investigation Into Jeep Grand Cherokee Brake Defect

Federal regulators are investigating whether the automatic braking systems in some 2014 Jeep Grand Cherokees may be defective after receiving a number of complaints from motorists about a potentially dangerous glitch that caused their vehicles to come...

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Electronic Proportioning Valve: Doing More With Less Hardware

Anti-lock brake systems (ABS) and the HCU are replacing proportioning, combination and other valves to change the braking forces in the front and rear. This is called Electronic Brake Distribution (EBD) and it can dynamically change the proportioning...

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NHTSA’s GM Brake Line Corrosion Investigation: Reading Between the Brake Lines

There will be no recalls on some GM vehicles for brake line corrosion. Instead, we received an advisory from the National Highway and Traffic Safety Administration (NHTSA) about brake line inspection and car washes. What was not discussed was the corrosion...

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ZF 8-Speed Transmission Replacement

The ZF 8HP transmission made its debut in 2009, and since its introduction, has been one of the top choices for international car manufacturers. BMW, one of ZF’s largest customers, uses the 8HP across its entire product portfolio. BMWs featuring...

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Shop Folds After Shoddy Brake Work Endangers Woman

A Florida woman was thankful to walk away without injury after her vehicle’s brakes went out for the second time in as many months due to negligence on the part of her local repair shop, ABC Action News reported. Shelly Darling of Zephyr Hills, FL,...

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Air Ride Diagnostics: Reservoirs and Compressors

Just about every Asian and European luxury import nameplate manufacturer has a 7- to 10-year-old vehicle on the road with an air-ride suspension at all four corners. Chances are one of these vehicles will be coming to your shop sooner rather than later. Regardless...

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Can Cordless Power Tools Replace Pneumatic Tools?

I recently attended Milwaukee Tool’s annual media tool preview event where they unveiled over 80 new products that will be available later this year and early next year. Milwaukee Tool is known primarily as a leading supplier of professional-grade power...

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OTC's Technician Challenge Tour Will Award Ultimate Diagnostics for Life

The OTC Technician Challenge is going on tour with dates in six states, showcasing the Encore with new Bravo 2.0 software. Technicians nationwide will compete to win one of three Ultimate Diagnostics for Life packages. Ultimate Diagnostics for Life winners...

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New Productivity Features Added To Coverage In Snap-on Software Upgrade 15.2

Snap-on has increased its vehicle coverage in the new Software Upgrade 15.2 for the Auto-ID, One-Touch Full Vehicle Code Scan and the One-Touch Code Clear features to provide effective, accurate and fast diagnostics out of the box and miles down the road. The...

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REAPPLY
Since pressure from the master cylinder has been bleed off, the pump in the HCU will spool up and apply pressure. The outlet valve is closed and the inlet valve is opened. The pump applies pressure to the wheel. 
If the wheel is still outside the wheel slip parameters, the cycle will start over. This happens very quickly. The operation of the solenoids and pump will cause a “kick back” or pulsation in the pedal. 
 

HCU Mechanical Problems
Mechanical issues with the HCU are rare, but they can happen. Valve seats and pintles can become stuck or not seat properly due to debris, corrosion or contaminated brake fluid. 
 
If the inlet/isolation valve is stuck open, it will not affect normal braking in any way. It will only hurt the ABS system. This could lead to a pulling condition during ABS activation. 
 
If an outlet/dump valve is stuck open in one circuit, this could cause a pull condition during normal braking. This is due to the loss of brake pressure at a wheel. Typically, this is not discovered until brake hoses, calipers and other parts have been replaced.

Testing Solenoids Electrically
Sometimes a stuck or defective solenoid or pump will set a code. A solenoid has a resistance between 2 and 8 ohms. On some units, it is impossible to access the individual solenoids. 
 
Testing of the unit with a scan tool with bi-directional control might be the best way to confirm the condition of the HCU.
 
Most vehicles equipped with ESC will have 12 valves or solenoids in the HCU. Eight solenoid control the wheels. Four additional solenoids can block off the master cylinder and allow the pump to send pressure to a specific wheel.
 
Understeer is a condition where the wheels are turned, but the vehicle continues to travel in a straight line. This is sometimes described as a push. 
 
The ESC computer would see this event through the sensors. The wheel speed sensors in the front typically read slower than the rears. The computer would also see that the steering angle is greater than the intended path.
 
The ESC system needs to intervene before the event occurs. It needs to anticipate the problem and correct as the vehicle travels.
 
This is what the ESC sees during an understeer event. The SAS angle is at +52º, this means that the customer has the wheel turned to the right at a significant angle. Even with the steering wheel turned, the yaw and accelerometer read like the vehicle is going straight. 
 
 The APPS or throttle pedal position sensor shows the driver is off the gas and the brake pedal is not pressed.
 
The deciding information for the system is in the wheel speed sensor inputs. Between the front and rear there is a 6 to 9 mph difference between the front and rear speeds. The front wheels are traveling slower than the rears.
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Andrew Markel

Andrew Markel is the editor of Brake & Front End, Underhood Service and Servicio Automotriz magazines. He has been with Babcox Media for more than 15 years. He is a technician and former service writer and holds several automotive certifications from ASE and ­aftermarket manufacturers. He can be reached at [email protected]
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