AfterMarketNews Auto Care Pro AutoProJobs Auto-Video.com Brake&Frontend BodyShopBusiness Counterman EngineBuilder Fleet Equipment ImportCar Motorcycle & Powersports News Servicio Automotriz Shop Owner Tire Review Tech Shop Tomorrow's Tech Underhood Service

Toughest Spark Plug Changes

We have all been there before: scratched arms, busted knuckles and an aching back caused by a difficult spark plug replacement job. If you think they are getting tougher every year, you are right. Every new engine design is putting the plugs deeper...

Read more...

Improving the Head Gaskets, Fasteners Relationship

The relationship between head gaskets and head bolts is an intimate one. The clamping load applied by the head bolts is what allows the head gasket to maintain its seal. For this marriage to last, there has to be constant tension – not too much,...

Read more...

Top Ten Fuel Pump Fails

10. Strainer Blocks Fuel-Level Sender A fuel pump inlet strainer may be installed that is interfering with the travel of the fuel-level sensor’s float arm, which causes an optimistic fuel level reading. Dented fuel tanks may also cause a false reading...

Read more...

Why Alignment Angles Change

An alignment angle doesn’t change randomly. There is a cause-and-effect relationship between external and ­internal forces that can alter the geometry of a vehicle’s suspension. Having the alignment reading for only one angle on one corner is just...

Read more...

Using Recalls, TSBs as Brake Job Tools

You are getting ready to perform a brake job on a vehicle. While checking the torque specifications on the vehicle, you decide to hit the tab with TSBs and recalls. All of a sudden you are staring at a screen of brake recall notices and TSBs for that...

Read more...

Causes of Clutch Failure: Diagnosing Chatter

One of the most difficult clutch-related problems is chatter. Chatter is sometimes difficult to diagnose because it has many root causes, and some of them may not seem related at first. Chatter can be detected as a pulsing or a grabbing sensation that...

Read more...

Inside Import Car Collision Warning, Automatic Braking Systems

Anything that moves under its own power also has to stop, so brakes have been a safety feature on cars since day one. Over the years, technical innovations such as antilock brakes (ABS) have ­improved the ability to stop with minimal skidding on...

Read more...

Intermittent Engine Misfire Analysis

Even for an experienced diagnostic technician, ­attempting to diagnose an intermittent misfire ­condition that occurs only under specific driving conditions can be a frustrating exercise. Let’s begin by getting the basics out of the way. As we know,...

Read more...

Honda: Easy Fix for Engine Noise

We often encounter engines that have a cold-start knock or ticking noise. In this case, the 3.5-L V6 engines installed in various Honda models can make a knocking or ticking noise at idle and only when warm. The cause of the problem is that the rocker...

Read more...

Analyzing the Cylinder Pressure Waveform from a Running Engine, Part 3

By Vasyl Postolovskyi and Olle Gladso Contributing Writers and Instructors at Riverland Technical and Community College in Albert Lea, MN   In Part 1 of this Maximizing Tools series, we discussed an alternative approach to diagnosing an engine...

Read more...

Mac Tools Is Wrenching for a Cure

In support of Breast Cancer Awareness month, Mac Tools is featuring a variety of Wrenching For A Cure products available for purchase in the Flyer 11 through Nov. 2. Featured pink products include clothing, accessories, flashlights, pint glasses, and...

Read more...

5 Tool Storage Tips

  As a technician, you likely own thousands of dollars worth of tools and equipment, and require tool storage capacity to hold them all, along with carts and accessories to help move those tools around your work area. Here are a few items...

Read more...

Print Print Email Email

The following tip applies to all 2001-’06 General Motors trucks equipped with the 6.6L Duramax Diesel engine, RPO LB7 or LLY. There are a couple of issues with the fuel filters on these vehicles. GM has released a revised fuel filter; see TSB 04-06-04-070. The new filter is longer than the original filters used and has a plastic housing.

Note: The increased length does not change the replacement interval for the filter.

Both styles of filters include a rubber grommet located in the top of the filter. When removing an old filter, ensure this rubber grommet comes off at the same time. It’s hard to see in the vehicle and may get stuck on the filter adapter, which will not allow the replacement filter to be installed. The new style filter has a smaller inlet with a different grommet. Comparing the two, you might think you have the wrong filter, but it is correct. See Photo 1.

The other issue with the fuel filter system is that the water-in-fuel (WIF) sensor located at the bottom of the filter is made of plastic and is easily damaged while trying to remove or install it onto the filter. You should always remove the sensor and filter as a unit from the vehicle and then transfer it to the new filter.

Install the WIF sensor to the filter, only tightening it by hand. Tighten it to the point where the sensor sealing gasket just contacts the filter. Use a permanent marker and make an index mark on the sensor and the filter. Then, turn the WIF sensor an additional half turn. Once again, only tighten by hand. Do not use pliers or other tools to tighten the sensor. The replacement fuel filter should include a new seal for the sensor.

If the WIF sensor will not seal properly to the new filter, it may have been damaged during a previous filter change and you will experience a leak situation. If the WIF sensor will not tighten correctly, it will need to be replaced.

Courtesy of Nick Taylor, administrator, Mitchell 1 OnDemand5.com.

For more information on Mitchell 1 products and services, automotive professionals can log onto the company’s website at www.mitchell1.com.

The following two tabs change content below.
Latest articles from our other sites:

Chemical Gasketing: Cleaning the Surface

Service technicians can now use chemical gaskets where OEs had originally used formed-in-place or pre-cut gaskets during vehicle assembly. In addition to complying with OE specs, chemical gaskets are...More

Toughest Spark Plug Changes

We have all been there before: scratched arms, busted knuckles and an aching back caused by a difficult spark plug replacement job. If you think they are getting tougher every year, you are right. Every...More

Why Alignment Angles Change

An alignment angle doesn’t change randomly. There is a cause-and-effect relationship between external and ­internal forces that can alter the geometry of a vehicle’s suspension. Having the alignment...More

Domestic TPMS Guide

Chrysler TPMS Chrysler uses a Schrader Electronics or VDO TPMS system on just about every late-model vehicle. Chrysler has never used a band sensor in any of its platforms. On some 2004 and 2005 models,...More

Inside Import Car Collision Warning, Automatic Braking Systems

Anything that moves under its own power also has to stop, so brakes have been a safety feature on cars since day one. Over the years, technical innovations such as antilock brakes (ABS) have ­improved...More

Hyundai: Power Steering Oil Pump Whine

Before replacing a power steering oil pump for a whine noise condition, check the oil pump reservoir filter screen for contamination. If the filter screen at the bottom of the oil pump reservoir is clogged,...More

New Snap-on Heavy Duty Catalog Offers Array Of Performance-Enhancing Tools And Equipment

The new Snap-on Heavy Duty Catalog showcases some of the most innovative tools and equipment around, including an assortment of hand tools, power tools, shop and tech equipment, tool storage units, mobile...More

Analyzing the Cylinder Pressure Waveform from a Running Engine, Part 3

By Vasyl Postolovskyi and Olle Gladso Contributing Writers and Instructors at Riverland Technical and Community College in Albert Lea, MN   In Part 1 of this Maximizing Tools series, we discussed...More